Have you ever tried to design a variable regulated power supply? This article describes you how to design a variable power supply circuit. Till now we have seen a lot of power supply circuits, but the main advantage of this power supply circuit is that it can vary the output voltage and output current.

Variable supply that can be varied from 1.2V to 30V at a current of 1 Ampere

Output Video

Circuit Diagram

Variable DC Supply

A Variable DC Power Supply is very important for electronics projects, prototyping, and hobbyists. For smaller voltages, we normally use batteries as a reliable source.

Instead of using batteries, which have a limited lifetime, a variable DC power supply can be used which is implemented in this project.

Varying voltage

It is a robust, reliable and easy to use variable DC power supply. The working of the circuit is as follows.

A transformer is used to step down the AC supply to 24V at 2A. A bridge rectifier is used to convert this voltage to DC.

This pulsating DC is filtered using the capacitor to get a clean DC and is given to LM317 which is a variable voltage regulator IC.

In order to vary the output voltage, two variable resistors of values 1KΩ and 10KΩ are used. 10KΩ POT is used for large change in voltage while 1KΩ POT is used for fine adjustments.

Depending on the settings of the POT, the ADJ pin of LM317 receives a small portion of the output voltage as feedback and the output voltage is varied.

A capacitor is used at the output of the voltage regulator so that the output voltage doesn’t have any spikes.

variable power supply

With the help of this variable DC power supply, the output voltage can be varied from 1.2V to 30V at a current of 1A. This circuit can be used as a reliable DC source and acts as a replacement for batteries.

It is important to attach the voltage regulator IC LM317 to a heat sink as it tends to get hotter during operation.

Note

The above circuit uses only 15 v transformer at the input, so it can be varied maximum up to 15V. In order to increase the up to 30v input of 30v should be applied.

0-28V, 6-8A Power Supply Circuit Diagram using LM317 and 2N3055

This design can produce a current of 20 amps with little modification (use proper rating transformer and a huge heat sink with a fan). The huge heat sink is required in this circuit, as 2N3055 transistors produce a large amount of heat at full load.

0-28V, 6-8A Power Supply circuit diagram using LM317 and 2N3055

Circuit Components

  • 30V, 6A Step down Transformer
  • Fuse F1 – 1 Amp
  • Fuse F2 – 10 Amp
  • Resistor R1 (2.5 watts) – 2.2k ohm
  • Resistor R2 – 240 ohm
  • Resistor R3, R4 (10 watts) – 0.1 ohm
  • Resistor R7 –
  • 6.8k ohm
  • Resistor R8 – 10k ohm
  • Resistor R9 (0.5 watts) – 47 ohm
  • Resistor R10 – 8.2K
  • Capacitors C1, C7, C9 – 47nF
  • Electrolytic capacitor C2 – 4700uF/50v
  • C3, C5 – 10uF/50v
  • C4, C6 – 100nF
  • C8 – 330uF/50v
  • C10 – 1uF/16v
  • Diode D5 – 1n4148 or 1n4448 or 1n4151
  • D6 – 1N4001
  • D10 – 1N5401
  • D11 – LED red
  • D7, D8, D9 – 1N4001
  • LM317 adjustable voltage regulator
  • Pot RV1 – 5k
  • Pot RV2 – 47 ohms or 220 ohms, 1 watt
  • Pot RV3 – 10k trimmer

Circuit Design

Although the voltage regulator LM317 protects the circuit from overheating and overload the Fuses F1 and F2 are used to protect the power supply circuit. The rectified voltage at capacitor C1 is around 42.30V (30 volt *SQR2 = 30v *1.41 =42.30).

So we need to use all the capacitors which are rated at 50v in the circuit. Pot RV1 allows us to vary the output voltage between 0 to 28V. The minimum output voltage of the LM317 voltage regulator 1.2V.

In order to get 0V at the output, we are using 3 diodes D7, D8, and D9. Here 2N3055 transistors are used to get more current.

Pot RV2 is used to set the maximum current available at the output. If you use a 100 ohm/1 watt potentiometer then the output current is limited 3 Amps at 47 ohms and 1 Amp at 100 ohms.

LM317 Voltage Regulator

LM317 is the 3 pin series adjustable voltage regulator. This regulator provides output voltage ranging from 1.2V to 37V at 1.5 amps. This IC is easy to use and requires only two resistors to provide the variable supply.

It provides internal current limiting, thermal shut down and it provides more line and load regulation as compared to fixed voltage regulators. Because of all these features, this IC is mostly used in a variety of applications.

0-28V, 6-8A Power Supply Circuit Applications

  • Used in various power amplifiers and oscillators to provide DC supply.
  • This circuit is used in appliances
  • Used as RPS (Regulated power supply) to provide the DC supply to the various electronic circuits.
Note

This circuit is studied theoretically and may require some changes to implement it in practice.

Variable Power Supply Circuit from Fixed Voltage Regulator

The fixed voltage regulator is used to offer fixed voltage at the output terminal and does not depend upon the input voltage supplied. Here is the circuit producing variable voltage Power supply designed using fixed voltage regulators.

Circuit Diagram

Variable Voltage Regulator Power Supply Circuit

Working

  • The bridge rectifier is used for converting AC to DC.
  • Then the voltage is applied to the 7805 voltage regulator.
  • The output of the regulator can be varied by varying the resistance connected to the common pin of the 7805.
How to Calculate the Resistance Value for the Different Voltage?

Imagine that the resistor which is attached between the com terminal and the output terminal of the regulator has a value of 470ohm (R1). This implies that the value of current is 10.6 mA (as V =5V furthermore V=IR) existing among com and output. Among the rotary switch and ground, there is some amount of standby current of 2.5 mA approx.

Hence about 13.1 mA of overall current is available. Now assume that from the circuit we need 5V to 12V. With the regulator output, we directly got the 5V minimum. While if there is a need for 12V then between com and output 5V is available and for the rest 7V, we need to select the appropriate value of the resistor.

Here R =?

V = 7V

I =13.1mA

Therefore V =I*R

R = 543ohm

Hence we have to attach a resistor of 543 ohms with 470 ohms so to obtain the wanted output i.e. 12V. While it is difficult for us to get such a value of the resistor in the market so we can use the nearby value of the resistor i.e. 560ohm.

Now if we wish to have some other voltage from 5V to 12V then we have to attach some other value of the resistor.
Suppose we need 6V, then

V =6V

I = 10.6mA

R = 6V/10.6mA

R = 566ohm

But the resistor R1 is already on 470ohm which is already connected in the circuit, hence for the 6V value of the resistor will be 100ohm approx (566-470=96). In the same manner for different voltages, a different value of resistance will be calculated.

In spite of the different values of resistors, the variable resistor can be used in the circuit to get a different value of voltage.

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